MIC
OPERATION SYSTEM
Shop‑floor data capture and processing
Data as the pillar of decision‑making and continuous improvement on the shop floor.
Our solution MES
Dynamic software system that monitors, tracks, documents, and controls the manufacturing process from raw materials to finished products.
Provides decision‑makers with the data they need to make the plant more efficient and optimize production.
Provides a functional platform between enterprise resource planning (ERP) and all control and process systems.
It is essential to drive optimal performance in today’s competitive, changing manufacturing environment.
Benefits
FÁCIL DE IMPLEMENTAR Y OPERAR
Friendly, simple interface aimed at maximizing autonomy and flexibility.
Modular, standard solution with industry best practices built in.
INVENTARIO REDUCIDO
A manufacturing execution system updates inventory records with new production, scrap, and non‑conforming material so purchasing, shipping, and scheduling know exactly what material is available at all times.
MEJORA EN EL USO DE LA CAPACIDAD INSTALADA
Optimize processes and make the most of material and human resources. Eliminate inefficiencies.
CONTROL DE CALIDAD MEJORADO
Because quality control information is transmitted in real time, companies with this system can stop production immediately when issues are identified. This reduces waste, scrap, overproduction, and rework.
TALLER SIN PAPEL
Eliminating paperwork means there are fewer chances for human error.
It also means that shop‑floor recorded data is immediately available to decision‑makers across all integrated systems to inform real‑time decisions.
IDENTIFICACIÓN DE CUELLO DE BOTELLA
As processes mature, bottlenecks can be detected and workflows optimized.
MAYOR TIEMPO DE ACTIVIDAD
This system generates realistic production schedules by balancing personnel, material, and equipment resources. It integrates scheduling and maintenance to maximize product flow and asset utilization, increasing uptime and improving overall equipment effectiveness (OEE).
SEGUIMIENTO DE PRODUCTOS Y GENEALOGÍA MEJORADOS
This system tracks the entire production cycle from start to finish, grouping final parts or batches with the corresponding manufacturing data.
These data enable better regulatory compliance for manufacturers who must meet governmental or industry regulations.
CONECTA ACTIVOS Y RECURSOS HUMANOS
Easy, intuitive system that facilitates collaboration between people and equipment. Democratization of automation.
CENTRALIZACIÓN DEL CONOCIMIENTO EN EL SISTEMA
Escalabilidad y trazabilidad.
REDUCCIÓN DE COSTES UNITARIOS
Helps mature and optimize processes to the maximum, significantly reducing costs.
MEJORA DE LA OEE
Productivity optimization.
Features
REGLAS Y PARAMETRIZACIÓN
Motor de reglas configurable por producto y proceso.
Define validations, limits, locks, permissions, and alarms.
Manage operational and quality flows.
Greater standardization and process control.
OPERACIONES PLANIFICADAS A PLANTA
Direct synchronization with the planner.
Push orders, operations, sequences, and priorities to the shop floor.
Agile management of changes and rescheduling.
Execution aligned with planning.
MONITORIZACIÓN DE VARIABLES DE MÁQUINA EN TIEMPO REAL
Continuous capture of process signals and parameters (state, cycles, counters, alarms, consumption, technological variables, etc.).
Greater process stability.
Process quality under control.
Solid foundation for predictive maintenance strategies.
DOCUMENTACIÓN Y RECURSOS AL OPERARIO
Immediate access from the workstation to drawings, PDFs, 3D models, and instructions.
Disponibilidad de programas CNC, checklists, evidencias y versiones vigentes.
SEGUIMIENTO DE LA PRODUCCIÓN EN TIEMPO REAL
Immediate visibility of manufacturing progress by order, operation, and station.
Estados y progreso actualizados al instante.
Real‑time shift control.
RENDIMIENTO DE OPERARIOS
Objective measurement of activity and efficiency per operator and shift.
Record productive times, waits, incidents, and standards compliance.
Data‑driven continuous improvement, without subjectivity.
TRAZABILIDAD UNITARIA (PIEZA A PIEZA)
Full record of each unit: what was done, when, where, and how.
Association to machine, operator, batch/series, and process parameters.
Fast, efficient audits.
Root‑cause analysis in minutes.
Certifications
We safeguard your organization’s critical knowledge with maximum security
- SMARTPM is ISO 9001 certified.
- SMARTPM is in an advanced ISO 27001 certification process.
- MIC follows a secure development process certified under S‑SDLC.
Features
| LICENSE (5 concurrent users) | ADVANCED | ENTERPRISE |
|---|---|---|
| Secuenciador | ✓ | ✓ |
| Reporting of execution times and units produced | ✓ | ✓ |
| Reporte de componentes ensamblados | ✓ | ✓ |
| Real‑time production tracking | ✓ | ✓ |
| Digital documentation on the shop floor | ✓ | ✓ |
| Documentation reporting from the shop floor | ✓ | ✓ |
| Interfaz modular | ✓ | ✓ |
| Trazabilidad | ✓ | |
| Operator guidance | ✓ | ✓ |
| Quality inspection | ✓ | ✓ |
| Dashboards for real‑time production tracking | ✓ | ✓ |
| Efficiency dashboards (OEE): Availability, performance, quality | ✓ | ✓ |
| Standard dashboards | ✓ | ✓ |
| ADDONS | ||
| DOCryptor | ||
| MIC Cluster / Entidad | ||
| Custom dashboards per machine (max 3) | ||
| ERP connector | ||
| Simple rules (max 3) | ||
| Puestos adicionales <=15 | ||
| Puestos adicionales >15 | ||
MIC Solutions
MIC: MANUFACTURING INTELLIGENCE CORE
MIC is a modular solution that adapts to different levels of digital maturity and enables gradual, simple progress in process digitalization and automation.
info@smartpm.es
+34 943 70 70 97
www.smartpm.es
